High Performance Coatings

Process Pump and Seal, Inc. provides advanced coatings to its customers when metal and concrete is attacked due to aggressive industrial environments. Our Chesterton ARC lines of coatings provide superior performance against erosion, corrosion, abrasion and chemical attacks. Below is a sample of actual coating applications.
 

Coating Split Case Pump

Lower half of Split Case Pump

 

Weld repaired

 

ARC 855

ARC 855

 

Issue:

Erosion and cracking of metal due to pumping corrosive and abrasive fluids.

Solution:

Sand blasted, welded and coated case with Arc 855.

Coating Auger Blades

Auger Blade

 

ARC 890

ARC 890

 

ARC 855

ARC 855

 

Issue:

Auger Blades used in mixing highly abrasive materials.

Solution:

Coated with ARC 890 Coarse Grade Sliding Wear Compound and Black 855 Abrasion Control Liquid.

Coating Weld Repair Backliner

Weld repaired

 

ARC 855

ARC 855

 

ARC 858

 ARC 858

 

Issue:

Worn and cracked Backliner

Solution:

Sandblasted, Welded, Coated with Arc 855 & Arc 858

Coating Agitator Blades for EKato Mixers

 

 

MS1 Primer

MX1 Primer

 

 ARC 890 | ARC 855

 

Issue:

Mixing Highly abrasive Gypsum and Limestone Slurry.

Solution:

Combination of three ARC Coatings  extended life of parts three times normal wear.

Coating Clarifier Rails

Sand Blasted

 

ARC S1 Potable

ARC S1 Potable

 

 

Issue:

Lime clings to metal surfaces causing rust.

Solution:

Coating with S1 does not allow lime to stick.

Coating Clarifier

Sand Blasted

 

S1HB

S1PW

 

 

Issue:

Corrosion due to Chemicals in Water.

Solution:

S1PW  thicker coating to provide corrosion protection.

Coating Tank Roof

Roof Tank before Insulation

 

CC-100

CC-100  Roof of Tank after

 

 

Issue:

No insulation on top of storage tank, Heat Loss. Rusted.

Solution:

Solution: Apply 40-60 mils of CC-100 insulates top of tank. Able to make repairs to roof if needed, additional energy savings  vs  conventional insulation or paint.

Brick Removal replace with PFL 3500 Grout

PFL 3500

PFL 3500 Grout

 

PF&L 4410 | PF&L 3300 CR

 

 

Issue:

Acid cause mortar in brick to fail.

Solution:

Remove Brick, apply grout, urethane mortar, top coat with non-slip epoxy, handles thermal shock and chemicals.

Coating Containment Area

PFL6200

Preparation Containment Area/New Concrete / PFL 6200

 

6850CS

Secondary Containment Area 6850 CS Vinyl Ester System

 

 

Issue:

Chemical, Caustics and Acids at a more concentrated level.

Solution:

Coating with 6850 CS, designed for surfaces subjected to immersion, spills or fumes.

Coating Dairy Floor

Dairy Floor before

 

Installation Process

 

PF&L 6200

PF&L 6200 Mortar

 

Issue:

Chemicals attacking Flooring.

Solution:

6200 Mortar holds up to caustics and acids, non - slip, back in service 12 hours.

Coating Bio-Filter

Bio-Filter before

 

PFL-3500

PFL-3500

 

PFL-2600

PFL-2600

 

Issue:

Rain combined with Sulfuric Gases created Sulfuric Acid and corroded away previous Lining.

Solution:

Used PFL-3500 as base top coated with PFL 2600.

Coating Floor Aisle

Floor before

 

PF&L 4410

PF&L 4410 Urethane Mortar

 

PFL 3300 CR

PFL 3300 CR

 

Issue:

Acid cause mortar in brick to fail.

Solution:

Remove Brick, apply grout, urethane mortar, top coat with non-slip epoxy, handles thermal shock and chemicals.

Coating New Concrete / Paper Mill

New Concrete / Wire Tray Area

 

Installation of PFL 2600

 

PFL 2600 LS

PFL 2600 LS liner and Veil-coat

 

Issue:

High levels of Caustics, Chemicals and Acids deteriorates concrete.

Solution:

Coated with PFL 2600LS , formulated for chemical and abrasive resistance.

Coating Ductwork

Duct Work Preparation

 

Chesterton 763
 

Chesterton 763

 

CC-100 Insulation

CC-100 Insulation

 

Issue:

CUI-Corrosion under insulation, conventional insulation is falling off the duct.

Solution:

Applied CC-100 ceramic cover insulation over Chesterton 763 Rust Transformer

Coating Rotary Dryer

Rotary Dryer before Installation

 

Rotary Dryer during Installation

 

CC-100 Rotary Dryer

CC-100 Rotary Dryer

 

Issue:

Conventional insulation falls off rotary dryer when making repairs.

Solution:

CC-100 eliminates CUI corrosion, repair metal as needed, insulates efficiently at 80-100 Mils thick compared to 2-4 inches of normal insulation.